Baked Rigatoni with Sausage

Featured in: Warm Bakes & Casseroles

This baked rigatoni combines tender pasta with browned Italian sausage and a medley of sweet bell peppers, all simmered in a rich tomato sauce infused with oregano and basil. Layered with mozzarella and Parmesan cheeses, the dish is baked until golden and bubbly, delivering a comforting and flavorful meal. Perfectly portioned for six, it makes for an easy yet satisfying main course, with options to customize the sausage heat or add extra vegetables like spinach or mushrooms. Serve warm, garnished with fresh herbs.

Updated on Sat, 15 Nov 2025 14:40:00 GMT
Baked Rigatoni with Sausage & Peppers, bubbling hot, cheese melted over pasta and vegetables. Save
Baked Rigatoni with Sausage & Peppers, bubbling hot, cheese melted over pasta and vegetables. | forkta.com

A hearty Italian-American casserole featuring rigatoni pasta, savory sausage, sweet bell peppers, and a rich tomato sauce, all baked under a blanket of melted cheese.

I first made this baked rigatoni on a chilly Sunday afternoon when I craved something cozy but substantial. The wonderful aroma of sausage and peppers baking together always brings everyone into the kitchen excited for dinner.

Ingredients

  • Rigatoni: 1 pound (450 g) rigatoni
  • Italian sausage: 1 pound (450 g) mild or spicy, casings removed
  • Red bell pepper: Sliced
  • Yellow bell pepper: Sliced
  • Green bell pepper: Sliced
  • Yellow onion: 1 medium, diced
  • Garlic: 3 cloves, minced
  • Crushed tomatoes: 1 can (28 oz / 800 g)
  • Tomato paste: 2 tablespoons
  • Dried oregano: 1 teaspoon
  • Dried basil: 1 teaspoon
  • Red pepper flakes: 1/2 teaspoon (optional)
  • Salt & freshly ground black pepper: To taste
  • Shredded mozzarella cheese: 2 cups (200 g)
  • Grated Parmesan cheese: 1/2 cup (50 g)
  • Olive oil: 2 tablespoons
  • Fresh basil or parsley: For garnish (optional)

Instructions

Preheat oven:
Preheat the oven to 375°F (190°C). Lightly grease a 9x13-inch (23x33 cm) baking dish.
Cook pasta:
Cook the rigatoni in a large pot of salted boiling water until just al dente, about 2 minutes less than package instructions. Drain and set aside.
Cook sausage:
While the pasta cooks, heat olive oil in a large skillet over medium heat. Add the sausage, breaking it up with a spoon, and cook until browned, about 5–7 minutes. Remove sausage and set aside on a plate.
Sauté vegetables:
In the same skillet, add the onion and bell peppers. Sauté until softened, about 5 minutes. Add garlic and cook for 1 minute until fragrant.
Make sauce:
Stir in the tomato paste, crushed tomatoes, oregano, basil, and red pepper flakes. Season with salt and pepper. Bring to a simmer and cook for 10 minutes.
Combine sausage:
Return the sausage to the skillet and stir to combine.
Mix with pasta:
In a large bowl, toss the cooked rigatoni with the sausage and pepper sauce.
Assemble layers:
Transfer half of the pasta mixture to the prepared baking dish. Sprinkle with half the mozzarella and Parmesan. Top with remaining pasta and finish with the rest of the cheeses.
Bake:
Cover loosely with foil and bake for 20 minutes. Remove foil and bake another 10–15 minutes until bubbly and golden on top.
Let rest and serve:
Let rest for 5 minutes before garnishing with fresh herbs and serving.
Golden-brown Baked Rigatoni with Sausage & Peppers showcasing rich tomato sauce and Italian flavors. Save
Golden-brown Baked Rigatoni with Sausage & Peppers showcasing rich tomato sauce and Italian flavors. | forkta.com

My family always requests this baked rigatoni for Sunday dinner, and leftovers taste even better the next day for lunches. It's our go-to comfort meal, especially when we have guests.

Recipe Variations

Switch the sausage for turkey or chicken, or add mushrooms or spinach for extra vegetables. For a richer flavor, try using smoked provolone cheese in addition to mozzarella.

Serving Suggestions

Serve with a crisp green salad and crusty Italian bread. A medium-bodied red wine such as Chianti or Sangiovese pairs beautifully with this casserole.

Storage & Reheating

Store leftovers covered in the refrigerator for up to 3 days. Reheat individual portions in the microwave or cover the whole dish and warm in a low oven until heated through.

A close-up of cheesy Baked Rigatoni with Sausage & Peppers, ready to serve, with fresh basil garnish. Save
A close-up of cheesy Baked Rigatoni with Sausage & Peppers, ready to serve, with fresh basil garnish. | forkta.com

This baked rigatoni is as delicious as it is comforting. Gather your family and enjoy every cheesy, flavorful bite!

Recipe FAQs

How do I ensure the rigatoni is perfectly cooked?

Cook rigatoni until just al dente, about 2 minutes less than package instructions, then drain to avoid overcooking during baking.

Can I substitute the Italian sausage?

Yes, turkey or chicken sausage make lighter alternatives without compromising flavor.

What vegetables work best with this dish?

Bell peppers and onions are classic, but sautéed mushrooms or spinach can add extra depth and nutrition.

How can I adjust the spice level?

Use spicy Italian sausage and increase red pepper flakes to boost heat according to taste.

What’s the best way to bake the dish for a golden topping?

Bake covered for 20 minutes, then uncovered for 10–15 minutes to let the cheese turn bubbly and golden.

How should leftovers be stored?

Cool completely, cover tightly, and refrigerate for up to 3 days; reheat gently to maintain texture.

Baked Rigatoni with Sausage

Italian-American baked rigatoni featuring sausage, bell peppers, tomato sauce, and melted cheese in a hearty casserole.

Prep Time
20 min
Cook Time
40 min
Total Time
60 min
Created by Mia Parker


Skill Level Easy

Cuisine Italian-American

Makes 6 Portions

Diet Preferences None specified

What You'll Need

Pasta

01 1 pound rigatoni

Meats

01 1 pound Italian sausage, casings removed

Vegetables

01 1 red bell pepper, sliced
02 1 yellow bell pepper, sliced
03 1 green bell pepper, sliced
04 1 medium yellow onion, diced
05 3 cloves garlic, minced

Sauce

01 1 can (28 oz) crushed tomatoes
02 2 tablespoons tomato paste
03 1 teaspoon dried oregano
04 1 teaspoon dried basil
05 ½ teaspoon red pepper flakes (optional)
06 Salt and freshly ground black pepper, to taste

Cheeses

01 2 cups shredded mozzarella cheese
02 ½ cup grated Parmesan cheese

Other

01 2 tablespoons olive oil
02 Fresh basil or parsley, for garnish (optional)

How to Make It

Step 01

Prepare Oven and Baking Dish: Preheat oven to 375°F and lightly grease a 9x13-inch baking dish.

Step 02

Cook Rigatoni: Boil rigatoni in salted water until just al dente, about 2 minutes less than package directions; drain and set aside.

Step 03

Brown Sausage: Heat olive oil in a large skillet over medium heat. Cook Italian sausage, breaking it up, until browned, about 5 to 7 minutes. Remove and set aside.

Step 04

Sauté Vegetables: In the same skillet, sauté diced onion and sliced bell peppers until softened, around 5 minutes. Add minced garlic and cook 1 minute until fragrant.

Step 05

Simmer Sauce: Stir in tomato paste, crushed tomatoes, oregano, basil, and red pepper flakes. Season with salt and pepper. Simmer for 10 minutes.

Step 06

Combine Sausage and Sauce: Return the browned sausage to the skillet and mix thoroughly.

Step 07

Mix Pasta with Sauce: In a large bowl, toss cooked rigatoni with the sausage and pepper sauce.

Step 08

Assemble Casserole: Layer half of the pasta mixture into the prepared baking dish. Sprinkle half the mozzarella and Parmesan cheeses. Add remaining pasta and top with remaining cheeses.

Step 09

Bake Dish: Cover loosely with foil and bake for 20 minutes. Remove foil and bake an additional 10 to 15 minutes until cheese is bubbly and golden.

Step 10

Rest and Serve: Allow the casserole to rest 5 minutes before garnishing with fresh herbs and serving.

Equipment Needed

  • Large pot
  • Large skillet
  • 9x13-inch baking dish
  • Cutting board and knife
  • Wooden spoon
  • Colander
  • Aluminum foil

Allergy Details

Check every item for allergens, and check with your doctor if you’re unsure.
  • Contains gluten (wheat), dairy (cheese), and pork (sausage). Check product labels for hidden allergens.

Nutrition Per Serving

For informational purposes; please consult your healthcare professional.
  • Calories: 610
  • Total Fat: 27 g
  • Carbohydrates: 62 g
  • Protein: 29 g